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Why is the joining process of thin wooden boards so popular in furniture manufacturing?

Why is the joining process of thin wooden boards so popular in furniture manufacturing?

  • Categories:NEWS
  • Author:
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  • Time of issue:2023-09-27
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(Summary description)

Why is the joining process of thin wooden boards so popular in furniture manufacturing?

(Summary description)

  • Categories:NEWS
  • Author:
  • Origin:
  • Time of issue:2023-09-27 15:53
  • Views:
Information

 

1. The rise of thin board production technology
The furniture manufacturing industry has strict requirements for wood materials, processing techniques, and finished product design. In recent years, as the prices of raw materials continue to rise, industry technology upgrades, and customer demand diversification, many furniture manufacturers have begun to seek more ways to "reduce costs while increasing production efficiency and profits", especially the use of expensive For furniture manufacturers that use wood as raw material, the joining process of thin wooden boards has therefore received more and more attention and been more widely used.

Next, let’s take a look at how thin boards are “manufactured”. The sawing method is the most popular method for processing thin boards in the furniture manufacturing industry, followed by the rotary cutting method and the planing method.

 

Small wooden boards are first finger-jointed into long narrow boards, then side-joined into large wooden boards, and then sawed into multiple thin boards.

 

 

Solid wood thick planks are directly sawn into thin planks.

 

 

Due to limitations of raw materials and industry technology, most sawn thin boards are not very wide and need to be joined ​​into large thin boards through high frequency, and then applied to the following popular home products:

1.1 Floor: The natural texture of thin wooden boards is laminated for the decorative patterns on the floor surface to achieve a minimalist, fashionable, high-end, and atmospheric decorative effect.

1.2 Wooden doors: more and more wooden door factories are prone to use wooden strips as the frame and primary structure, place filler in the gaps, such as honeycomb paper, etc., and then thin wooden boards as veneers. In terms of pure solid wood door technology, many manufacturers will use solid wood strips to form a wooden door core panel, and then use thin wooden boards as veneers to achieve the overall unified and coordinated visual effect of the solid wood door panel. Its stability is better than that of the entire panel because the sawn wood strips will be joined into wooden door core panels using high-frequency connections and other methods, as will the thin boards used as veneers. This can greatly release the internal tension and tension of the wood itself, making the solid wood door more durable.

1.3 Furniture countertops: Using thin wooden boards to laminate the furniture countertops can enhance the structural stability of the solid wood countertops, effectively prevent the thermal expansion and contraction of the wooden boards due to changes in temperature and humidity, and cause the deformation of the countertops, ensuring the solid wood countertops overall flatness and stability.

1.4 More operability of engraving solid wood furniture veneers: The use of thin wooden boards(about 1cm) laminated on the surface of solid wood furniture provides more space for carving operations, which can significantly improve the grade and profit of solid wood furniture.

 

2. Application advantages of HF thin plate joining machines in the home furnishing manufacturing industry

JYC's high-frequency wood panel joining technology has now served more than 2,000 customers in more than 60 countries around the world. This benefits from JYC's more than 30 years of technical experience and the superiority of HF technology itself in the field of wood processing.

 

 

 

2.1 Improve product quality: Using a high-frequency thin board joining machine to join thin boards can greatly improve the quality and stability of the product. Due to the precise control and HF heating technology of this equipment, the accuracy and consistency of joining can be guaranteed, avoiding the uncertainty of manual operations, making the product more coordinated and durable, and its aesthetics are also better than traditional seaming and paneling equipment. 

2.2 Increase product variety and design flexibility: Using HF thin wood panel joining machines can produce more types of home products. Through different joining patterns and wood species selections, more designs can be added to home products, and personalized elements to meet the increasingly diverse needs of consumers.

2.3 Improve production efficiency: The HF thin board joining machine has extremely high production efficiency and can quickly and accurately complete the joining of thin boards. At the same time, it is equipped with a unique piano-key pressing system, combined with a negative pressure adsorption feeding system, which makes the production process smoother and saves a lot of manpower and time costs.

2.4 Reduce production costs: It only needs 1 operator can save a lot of labor costs in long-term use. At the same time, due to the precise control and high yield rate of this equipment, the waste of raw materials can be greatly reduced, thereby reducing production costs.

2.5 Comply with the concept of green environmental protection: Because the HF thin plate joining machine can effectively improve the utilization rate of wood and reduce the consumption of natural resources, it is in line with today's society's pursuit of green environmental protection.

 

3. The unique advantages of JYC’s HF thin plate joining machine

3.1 Suitable for joining 2-7mm solid wood sheets, mainly for rotary cut board, sawn board, and planed board;

3.2 It only takes 30-50 seconds to complete a thin board with one-person operation;

3.3 Dual system pressurization, stable joining, high flatness, and the flatness deviation of only 0.1-0.2mm;

3.4 Infinite joining width, digital realization of automatic sawing according to the required width, and automatic palletizing;

3.5 Adopt a unique piano-key pressing and negative pressure system to effectively ensure the high flatness and yield of thin board joining.

3.6 Support remote maintenance and free lifetime system upgrades;

 

 

As consumers have higher and higher requirements for the quality and design of home products, and the home manufacturing industry pursues improving production efficiency and reducing costs, high-frequency thin plate joining machines, with their high efficiency, accuracy, environmental protection, and other characteristics,will become more and more popular.

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