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What is the best way to bend plywood?Deciphering curved panels in home customization

What is the best way to bend plywood?Deciphering curved panels in home customization

  • Categories:Company News
  • Author:
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  • Time of issue:2023-04-11
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(Summary description)

What is the best way to bend plywood?Deciphering curved panels in home customization

(Summary description)

  • Categories:Company News
  • Author:
  • Origin:
  • Time of issue:2023-04-11 14:11
  • Views:
Information

1.The trend of home renovation

The 21st century is an era of rapid development. The Internet, data, and intelligent chat systems have begun to rapidly penetrate into people's lives and change people's living habits. All kinds of novel designs have also begun to trigger new pursuits of the new generation of consumers in terms of home decoration design and furniture, which has changed the market layout and product style of many home furnishing companies to a large extent, and also led to more and more manufacturers are beginning to face end consumers directly to cater to the new trend of personalized and customized demands at the end consumer market.

 

 

Whole-house customization, advanced customization, integration of doors, walls, and cabinets, and customization of curved panels have begun to appear frequently on people's social media.

 

 

2. Curved panels are widely used in advanced customization home furnishing

People who pursue a perfect home, have more ideas for their home renovation. But commonly home renovation generally has these problems, low space utilization rate, single function, small apartment size, bad appearance, inconsistent style, etc.

In recent years, "integration of doors, walls, and cabinets", "Sofa or desk or even bed multifunctional, size customization", and "curved panel for the wall corner", etc have also been frequently mentioned in the demand for whole house customization.

The wide application of curved panels in the whole house customization and even the integration of door and wall cabinets is due to its versatility, which reflects novel and elegant taste in large-scale apartments, practical and beautiful in medium-sized apartments, and better use of space in small-sized apartments.

 

 

3.The integrated forming process of curved panel

3.1 The benefits of curved panels integrated molding

Curved panels and curved doors, as a new application of old technology in the integration of doors, walls, and cabinets, inevitably have some after-sales problems, such as low production efficiency, easy rebound, etc. The curved panels produced adopt the "integrated molding" method, compare with using curved panels that require splicing, which has more advantages in terms of aesthetics and stability. There are three reasons:

 

3.1.1 curved panels Integrated molding can achieve relatively balanced internal stress of the panels and is not easy to rebound

 

3.1.2 Integrated molding reduces the steps of splicing, which also avoid the deformation effect of the splicing gap due to external factors such as temperature and humidity changes in the use scene (especially the height exceeds 2.44 meters for the standard panels, the traditional method which is cold pressing basically need to splice the curved panels, for example, when it is necessary to process a curved plate as high as one floor, like 3meters height);

 

3.1.3 Integrated molding, no need for splicing, and there will be no misalignment of the splicing of the curved panel itself, which will affect the aesthetics of the integration, and it is also not easy to have after-sales problems such as misalignment of splicing parts and deform in the use scene due to long-term force or moisture.

 

3.2 The equipment for integrated curved panel one-step forming

The production of curved panels have pretty different from other household parts and requires more processes, especially for curved panels and curved door panels that meet a particular height requirement. If you used the traditional cold pressing method, not only is it takes more time and laborious, but also leads to after-sales problems such as significant arc errors and rebound. If you want to achieve high-quality mass production, the mainstream is still hot pressing technology such as high-frequency bending wood pressing.

 

 

3.2.1 Has a long history of high-frequency hot-pressing bending technology

The high-frequency hot pressing technology application Among global woodworking machinery companies can be traced back to 1993, even earlier. At the beginning of the establishment of Jiyuan High-frequency Woodworking Machine Enterprise(JYC), it took the lead in applying high-frequency technology to the bending and shaping of solid wood and laminated boards(Plywood or multi-veneers). It has been more than 30 years. JYC has quite rich experience in using high-frequency hot pressing technology.

 

 

3.2.2 High efficiency in the procession

The way of high-frequency hot pressing can promote the penetration of glue more quickly and effectively, and increase production efficiency. Moreover, the curved panel by the traditional cold-pressed method needs 5-6 hours of waiting for the glue to dry and shape, while the high-frequency hot-pressing only takes a few minutes time of curing the glue before the next process.

 

 

3.2.3 one-step Integrated molding curved panel is more stable and does not rebound

Even curved wall panels with a height of more than 2.44 meters can be integrally pressed and formed by a high-frequency wood bending machine, eliminating the need for splicing for the height, decreasing the possibility of misaligned splicing between panels, and reducing the internal tension of wood and the problems of moisture and deformation caused by many splicing pieces.

 

 

4. Epilogue

Rich technical experience is the guarantee of product quality, and product stability is the foundation of a good brand and good reputation.

Curved panels are widely used in modern home furnishing advanced customization, whole-house customization, and even the "integration of doors, walls, and cabinets" popular recently.

For furniture factories, panel factories, and home decoration companies, curved panels are currently a breakthrough point that is very beneficial for companies to use as brand promotion points and product differentiation

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